This Automatic Vaseline Filling Line includes automatic 6 heads filling machine with heating and stirring, cooling tunnel, cap pressing machine with cap loader, double side labeling machine, date printer and heat shrinking packing machine. Suitable for cosmetic paste filling machine such as Vaseline.
Process
1, *Bottle manually feeding on conveyor
2, Liquid filling
3, Cooling
4, Automatic cap loader – automatic capping
5, double side labeling machine – Ink jet date printing – output
6, Manually organize the product – film shirking packing machine.
*Note: The first step can be finished by fully automatic bottle arranging feeding machine.
6 Heads Filling Machine
Description
This filling machine is improved and designed on the basis of similar foreign products, and some additional functions have been added. The product is far superior to similar products in terms of versatility, operation convenience, filling accuracy, cleaning and maintenance, etc. It is widely used in medicine, daily chemical, chemical and food industries, and can be used for filling various products with similar viscosity and consistency (such as vaseline, honey, cosmetics, glue, etc.). The machine is compact and reasonable in design, simple and beautiful in appearance, and easy to adjust the filling volume.
Features
•Touch screen PLC intelligent control, with functions such as no bottle filling and no bottle automatic shutdown.
•Special anti-drip filling head, with mirror surface low damping plunger pump, the filling effect is better.
•The filling system adopts a quick-connect design, which can be completely disassembled without any tools, making cleaning and maintenance more convenient.
•Digital display heating and stirring hopper, stirring speed and heating temperature can be adjusted.
•Intelligent control of filling volume: The filling volume is directly input on the touch screen, and the filling volume can be automatically calibrated. Switching between different specifications, it is extremely convenient to adjust the loading capacity, and there is no requirement for the level of the operator. Avoid the trouble of traditional debugging and testing
•The filling volume can be set as a whole, or can be fine-tuned separately. The filling efficiency and effect are better, and the operation and maintenance are more convenient.
Technical parameter
| Items | Parameters |
| Filling nozzle | 6 |
| Filling volume | *≤ 500ml (Fill volume can be set and calibrated on the touch screen) |
| Capacity | 25-50 (bottles/min) |
| Air source | 0.6-0.8MPa |
| Power supply | 3 phase, 380V/50Hz, 2.5kw |
| Total Weight | 400kg |
| Dimensions | 2000 x 800 x 1800mm |
Cooling Machine
Features
•It is widely used in all kinds of products that need to be cooled to solid after hot filling, such as Vaseline, deodorant, car wax, cooling oil, etc.
•The fuselage is made of all stainless steel, the double-layer temperature insulation reduces the loss of cold air at the bottom, and the double-layer sealing of the door leaves improves the sealing performance of the fuselage.
• Equipped with a conveyor belt, the conveying speed is adjustable, which facilitates the connection of various production processes, simplifies the work process and improves efficiency.
•It adopts air cooling method, which is not easy to form water droplets, and the cooling speed is fast.
Technical parameter
| Items | Parameters |
| Transfer speed | adjustable |
| Compressor power | 3.5kw 5P |
| Minimum cooling temperature | -15/-20℃ |
| Power supply | 3 phase, 380V/50Hz |
| Body material | 304 stainless steel |
| Box size | 3000 x 900 x 1500mm |
| Conveyor belt length | 5000mm |
Capping Machine
Description
The linear capping machine integrates the functions of automatic cap feeding and automatic capping. It is suitable for cap locking of bottles of different materials in the pharmaceutical, daily chemical, food and other industries.
Features
• Touch screen PLC control, no bottle capping, capping time and capping time can be adjusted.
• Using high-quality 304 stainless steel conveyor chain plate, higher strength and longer life.
• Digital display adjustment, for different specifications of bottles, the adjustment is faster and more convenient.
• The linear bearing guide design improves the balance when pressing down and the consistency of the height of the gland.
• The part in contact with the cover adopts a soft material to minimize the damage to the cap when pressing the caps.
Technical parameter
| Items | Parameters |
| Capacity | 1500-3000 (bottles/hour, speed adjustable) |
| Gas source | 0.6-0.8MPa |
| Power supply | 380V/50Hz, 1.5kw |
| Total Weight | 400kg |
| Dimensions | 2000 x 1500 x 1800mm |
Double Side Labeling Machine
Features
• It can make labeling on both top or side left or right side at the same time efficiently. Of course client can choose to make one side or double sides labeling.
• Client can choose to add coding machine.
• It can work separately or work connecting with conveyor.
• Equipped with touch screen & PLC contro• system.
Technica• Parameters
• Size of Machine: 2800(L) x 1450(W) x 1360(H)mm
• Labeling Speed: 60-200pcs/min (it depends on the size of object and labe• length)
• Height of Object: 30-280mm (can be customized)
• Thickness of object: 20-200mm (can be customized)
• Height of Label: 5-150mm (can be customized)
• Length of Label: 25-300mm (can be customized)
• Accuracy of Labeling: ±1mm (excluding object and labe• error)
• Labe• roller inside diameter: 76mm
• Labe• roller outside diameter: 320mm
• Power Supply: 220V 1.5HP 50/60HZ
• compressed air consumption：5Kg/cm2 (if add the coding machine)
Inkjet Printer
Technical parameter
| Items | Parameters |
| Inkjet printing type | TIJ 2.5 |
| Printing head quantity | 1 printing head |
| Printing height | 12.7mm |
| Printing speed | 40m/min |
| Interface | USB/ Ethernet |
| Print data | Text, Lot Number, Phase III, Barcode, Picture |
| Power | 110-220VAC 50/60Hz |
| Operational Reliability | Temperature 5℃-35℃ / Humidity 10%-90% |
| Power Consumption | 120W |
| Operation panel | 7 inch touch screen |
| Conveyor length | 1.5m |
L Type Heat shrinking Packing Machine
Descriptions
This machine adopts stainless steel heater and high-power motor to transport the wind, so that the shrinking furnace can heat up quickly, the air volume is large, and the temperature is uniform. The conveying speed and temperature can be adjusted according to the size and production volume of the product. It is suitable for software, biscuits, printing, pharmaceuticals and flooring, ceramics, and other industries.
The whole set of actions is automatically completed by the cylinder, which greatly reduces the work intensity and increases the production efficiency.
Adopt anti-sticking and temperature-resistant alloy sealing knife, which will not break the wire, and the sealing will not coke or smoke.
The sealing knife belt is automatically protected, which effectively prevents accidental cutting of the package and guarantees the safety of the operator.
Two packaging methods, manual and automatic, can be selected. The finished product conveyor belt automatically outputs and the transfer time is adjustable.
Imported conveyor belt is resistant to wear and high strength.
Functions-Sealing and Cutting Unit
1, With automatic film feeding and punching device, manual adjustment of the film guide system and manual adjustment of the feeding and conveying platform, suitable for products of different widths and heights.
2, The sealing knife adopts DuPont Teflon coating anti-sticking and high temperature resistant aluminum alloy knife, and the sealing will not crack, coke, smoke and zero pollution.
3, Equipped with imported detection photoelectric, one set of horizontal and vertical detection, easy to switch selection, for thin and small packaging, it can also easily complete the sealing and packaging operation.
4, Automatic feeding, length can also be automatically adjusted by the combination of electric eye and timer. Equipped with induction motor to automatically take up waste.
5, When the size of the package changes, the adjustment is very simple, without changing the mold and the bag maker.
6, Using the original “Omron” digital display thermostat, built-in PID function, the sealing temperature is extremely sensitive and accurate, and can be set at will. No need to worry about inaccurate temperature hurting the product, the sealing knife itself also has an automatic protection function, which can effectively prevent the wrong package.
7, The sealing and cutting part of the machine is equipped with a plexiglass protective cover to improve the safety of the operator.
8, The whole set of machines is truly connected to the unmanned operation of the production line.
9, Specially designed film up and down synchronization mechanism to correct film deviation.
Functions-Heat shrink Unit
1, The shrinking machine adopts advanced storage heating method and internal circulation air transport technology, which shortens the heating time, reduces heat loss, reduces the error temperature, and has a good shrinking effect.
2, The conveying roller of this machine adopts solid rollers, and the jacket is high temperature resistant silicone tube, which can bear heavier objects and is durable.
3, The motors are all made of famous factories, which can meet the needs of heavy load and long-term operation.
4, Double-layer heat insulation device, power consumption per hour is only 6-7KW.
5, Adopt imported original main power switch and electronic speed controller, adjustable from 0-10m per minute.
6, Designed with movable casters, convenient to move the machine position.
7, Suitable for PVC, POF shrink film.
8, The front powered feeding line and the end unpowered storage platform can be selected as required.
| Name | Sealing and cutting unit |
| Maximum packaging size | L+H(H<100mm) ≤500mm |
| Maximum packaging size | W+H(H<100mm) ≤430mm |
| Maximum sealing size | L:550 W:450mm |
| Packaging speed | 1-20/bag |
| Belt conveyor speed | 15m/min |
| Power supply | 220V 50/60Hz 1.8kw |
| Air source | 6-7KG/m3 |
| Machine Dimensions | L:1750xW:900xH:1550mm |
| Overall Weight | 250 kg |
Technical Data
| Name | Heat shrink unit |
| Power supply | 3ph 380V 50Hz 10kw |
| Maximum temperature | 250℃ |
| Chamber size | L:1000*W:450*H:250mm |
| Machine Dimensions | L:1300xW:780xH:1520mm |
| Overall Weight | 185 kg |
Suitable products
*Example of some suitable products
